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Water Cooled Water Chillers

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Industrial Process Chillers

Overview

Chillers are essential cooling systems used in various industries to remove heat from processes or spaces. They work on the principle of refrigeration, utilizing a refrigerant to absorb heat from the target fluid and transfer it elsewhere. The chiller system consists of a compressor, condenser, expansion valve, and evaporator.

Modern industry's increasing levels of sophistication and capital investment imply that highest precision with zero downtime is an absolute must for an economically viable process. Panurgy's cooling solutions, developed specifically for industrial users, perfectly answer industry's need for precise temperature control and absolute reliability, 24 hours a day, 365 days a year. The cost of not implementing the optimized solution far exceed the cost of optimized Panurgy industrial cooling solutions.

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Features & Benefits:

Our Compressors :
  • Refrigeration Compressors: Reciprocating, Scroll, & Screw Compressor technology.
  • Best brands with Panurgy assured quality refrigeration compressors for utmost reliability.
  • VFD Compressor customization available for Lower power consumption.
  • Careful selection with correct parameters by our hard core technical engineering team for your specific application.
Water Cooled Water Chillers :
  • Broad Cooling Capacities: Our Water-Cooled Water Chillers offer a wide range of cooling capacities, accommodating diverse industrial requirements with ease and efficiency.
  • Innovative Heat Exchangers: Featuring Panurgy Shell & Tube Heat Exchangers with Copper Outer Grooved Tubes, our chillers ensure superior heat transfer and space-saving design.
  • GPHE Interchanger Technology: As a custom add-on, Panurgy Interchanger Technology, our chillers prevent scaling in the condenser, ensuring consistent performance and substantial power savings.
  • Endurance in Harsh Environments: Designed to withstand high tropical temperatures and challenging conditions, our chillers deliver reliable cooling results specifically for Indian Conditions.
Streamlined Control Interface
  • Intuitive User Interface: Designed with user-friendliness in mind, making it easy for operators to navigate and control chiller functions efficiently.
  • Built-In Diagnostics: Includes built-in diagnostic tools for quick identification of issues, enabling prompt maintenance and reducing downtime.
  • User Training and Support: We provide comprehensive user training and ongoing support to ensure operators fully leverage the capabilities of our chiller control interface.
Superior Heat Transfer:
  • Compact and Efficient BHE Technology : Our Evaporators feature innovative Brazed Plate Heat Exchanger (BHE) technology, surpassing traditional Shell & Tube evaporators in both efficiency and compactness. This leads to reduced power consumption and initial system investment, making them a cost-effective choice.
  • Advanced Shell & Tube Heat Exchangers: With our in-house manufacturing of Panurgy Shell & Tube Heat Exchangers, our Evaporators boast a space-saving and compact design. The "U Tube" Floating Bundle of Copper Inner Grooved Tubes ensures optimal heat transfer efficiency, ensuring reliable and effective evaporation for various applications.
Smart-Chill VFD Technology :
  • Enhanced Energy Efficiency : Smart-Chill Technology remarkably delivers upto 35% reduction in power consumption, resulting in a rapid Return on Investment (ROI) in under 12 months.
  • Soft Start: Our VFD initiates a soft start for the compressor, minimizing inrush current and preserving compressor components, extending their lifespan.
  • Adaptive Seasonal Demands: Smart-Chill adapts effortlessly to varying seasonal cooling requirements, ensuring optimal chiller performance throughout the year.
  • Reduced Wear and Tear: By operating at lower speeds, Smart-Chill significantly diminishes motor and compressor wear and tear, promoting long-term reliability and maintenance cost savings.
Safety-First Chiller Design :
  • Automatic Compressor Cut Off Safety Protection:Instantly cuts off compressor operation in case of abnormal conditions.
  • Vibration Eliminator: Prevents any gas leakages with vibration eliminators on both, suction & discharge Lines. Standard with our machines.
  • Filter Dryer: Safeguards against moisture and contaminants, ensuring efficient and clean cooling.
  • Charging Hand Shut Valve: Allows manual control for added safety during charging procedures.
  • Accumulator: Prevents sudden surge of liquid refrigerant from entering the compressor.
  • Overload Protection: Safeguards compressor, fan, and pump against excessive loads, preventing damage.
  • Optional SS304 Insulated Water Storage Tank: Durable and hygienic tank of Custom Capacity.
  • Honeywell Flow Switch: Detects pump malfunction for proactive maintenance.
  • LP - HP Switch: Compressor protection by Signomia Japan, ensuring optimal performance.
  • Digital Volt Ampere Meter: Provides real-time electrical monitoring for precision control.
  • Comprehensive Phase Protection: Guards against voltage fluctuations and single phasing issues.
  • Overall Machine Overload Protection: Prevents overloading of critical components for sustained performance.
  • Indicator-Free Control Panel: Clear and intuitive main controller with all fault indications for easy diagnostics.
  • Low Water Level Protection: Prevents dry running of the pump to preserve equipment integrity.
  • Digital Water Flow Meter: Monitors actual water flow in LPM and safeguards against low flow conditions.
  • Antifreeze Protection: Prevents freezing in the evaporator with digital temperature indication.
  • Built-in Hour Meter: Tracks running hours of compressor, pump, and fan separately for maintenance planning.
  • Password-Protected Control Panel: Ensures security and prevents unauthorized access to settings.
Quick Maintenance Design :
  • Seamless Maintenance Access: Our fully modular design allows easy dismounting of each panel, granting swift access to all maintenance-required parts, streamlining upkeep tasks.
  • Self-Diagnostic Capabilities: Chiller systems equipped with self diagnostic capabilities can automatically identify issues and provide error codes, facilitating prompt resolution of maintenance requirements.
Low Noise Operation :
  • Enhanced Acoustic Design: Our chiller features an advanced acoustic design to minimize noise levels during operation, contributing to a peaceful workplace.
  • Vibration Dampening: Integrated vibration dampening mechanisms ensure smooth and quiet chiller performance, reducing disruptive vibrations and noise.

Applications

Oil Chillers

We manufacture oil chillers that are essential for maintaining optimal temperatures in hydraulic systems, CNC machines, and gearboxes. They prevent overheating and ensure consistent performance, crucial in industries like automotive, aerospace, and heavy machinery, enhancing equipment life and reducing downtime.

Air-cooled Screw Chillers

We manufacture air-cooled screw chillers that provide reliable cooling for large-scale HVAC systems, data centers, and industrial processes. Ideal for environments with limited water supply, they offer efficient performance, low maintenance, and are perfect for commercial buildings and manufacturing facilities.

Water-cooled Screw Chillers

We manufacture water-cooled screw chillers that deliver high-efficiency cooling for power plants, chemical industries, and large commercial complexes. They are ideal for high-capacity cooling needs, offering superior energy efficiency and performance stability in conditions where water is readily available.

Air-cooled Scroll Chillers

We manufacture air-cooled scroll chillers that are perfect for small to medium-sized cooling applications, such as office buildings, hospitals, and retail spaces. They are known for their quiet operation, energy efficiency, and ease of installation, making them a popular choice in urban areas.

Water-cooled Scroll Chillers

We manufacture water-cooled scroll chillers that are suitable for medium to large commercial and industrial facilities, including hotels and shopping malls. They provide efficient cooling with lower noise levels and are highly effective in environments with a consistent water supply.

Air-cooled Reciprocating Chillers

We manufacture air-cooled reciprocating chillers that are used in medium-sized industrial applications, offering robust performance and reliability. Ideal for environments where water resources are scarce, they are widely used in food processing, pharmaceuticals, and beverage industries.

Water-cooled Reciprocating Chillers

We manufacture water-cooled reciprocating chillers that are designed for heavy-duty cooling in industries such as steel manufacturing, chemical processing, and power generation. They ensure efficient heat removal and stable operation in facilities with abundant water supply.

Brine Chillers

We manufacture brine chillers that are used for applications requiring low-temperature cooling, such as ice rinks, food processing, and chemical industries. They efficiently handle corrosive brine solutions and provide consistent cooling for processes demanding sub-zero temperatures.

VFD Screw Chillers

We manufacture VFD screw chillers that offer variable frequency drive technology, providing adaptable cooling solutions for industries with fluctuating cooling demands, such as data centers, pharmaceutical manufacturing, and HVAC systems. They enhance energy efficiency and reduce operational costs.

Industrial Screw Chillers

We manufacture industrial screw chillers that are robust solutions for heavy-duty cooling in sectors like petrochemicals, metallurgy, and power generation. They provide high-capacity cooling with reliable performance, ensuring optimal operation of critical industrial processes.

Industrial Reciprocating Chillers

We manufacture industrial reciprocating chillers that are built for demanding environments, offering reliable cooling for industries such as oil refineries, chemical processing, and large-scale manufacturing. Their durable design ensures long-term operation under rigorous conditions.

Ammonia Chillers

We manufacture ammonia chillers that are ideal for applications requiring natural refrigerants, such as food and beverage processing, cold storage, and breweries. They offer high energy efficiency, low environmental impact, and are suitable for large-scale industrial refrigeration needs.

MRI Machine Chillers

We manufacture MRI machine chillers that provide precise cooling for medical imaging equipment, ensuring accurate diagnostics and extended equipment life. They are essential in hospitals and diagnostic centers, offering reliable temperature control for MRI systems.

Cascade Low Temperature Chillers

We manufacture cascade low temperature chillers that are used for ultra-low temperature applications in pharmaceuticals, biotechnology, and research labs. They offer reliable performance and precise temperature control for processes requiring extreme cooling.

Air Chillers

We manufacture air chillers that provide efficient cooling for HVAC systems, industrial processes, and commercial buildings. They are ideal for applications where water is scarce or expensive, offering reliable performance and easy maintenance.

Injection Moulding Machine Chillers

We manufacture injection moulding machine chillers that ensure consistent cooling for plastic manufacturing processes. They improve product quality and production efficiency, widely used in automotive, electronics, and consumer goods industries.

Dry Cleaning Machine Chillers

We manufacture dry cleaning machine chillers that provide efficient cooling for solvent recovery systems, ensuring safe and effective dry cleaning operations. They are essential in the textile and garment care industry.

Drinking Water Chillers

We manufacture drinking water chillers that deliver safe and cool drinking water for offices, schools, and public facilities. They are designed for hygiene and energy efficiency, ensuring reliable performance.

Bakery Bread Cooling Chillers

We manufacture bakery bread cooling chillers that provide rapid and uniform cooling for baked goods, ensuring product quality and shelf life. They are essential in commercial bakeries and food processing facilities.

CNC Laser Machine Chillers

We manufacture CNC laser machine chillers that ensure precise temperature control for laser cutting and engraving equipment. They enhance cutting accuracy and equipment longevity, widely used in metalworking, electronics, and signage industries.

Polyol and TDI Cooling

We manufacture chillers for polyol and TDI cooling, essential in the polyurethane foam manufacturing process. They provide consistent temperature control, ensuring product quality and process efficiency in the chemical and automotive industries.